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Posted (edited)

This is the second time I have repaired/rebuilt the "Friction" brake shoes.

 

The first time the rubber feet, friction pads, had worn through and fallen detached from the spring loaded plunger/push-rod. Bits of rubber and parts of the pads lay scattered over the throttle base plate. As well as a lot of plastic dust from the plastic on plastic action. The top of the shoes should be flat & the "drum" has lost a few mm of radius.

 

There are two of these, one for each throttle lever. Last time I used layers of industrial quality PVC coated cloth adhesives tape. It lasted longer then I thought it would.

 

The original friction pads were injection molded to the ends of the push rods, attachment was always to be the problem.

 

This time I risked drilling the feet and fitting "attachment screws"

 

Tough ridged thermo plastic can be brittle. The screws had to bit enough to form a reliable thread while not applying to much "expansive" force causing the "shoe" structure to shatter.

 

So far it works, this time I used a semi flexible plastic material about 1 mill in thickness. The other option is the classic leather. used for millennium in such applications.

 

Sorry I forgot to take photos as I was doing final assembly, trying to hold to many floating bits and use a screw driver.

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Edited by ShadowVonChadwick

RyZen5 3600x, MSI GamingX RX 5700xt, AX-370-K7, 16 Gig G-Skil 3200 :thumbup:, Antec 650w (Still),Win10 on 256G 870 NVMe, 860+850 Evo for Apps, 2x1TB WD HDs for :music_whistling:, TR5 :detective:, Hog stick:joystick:, 3x TM MFD Bezels. a 32" AOC, @ 2560x1440, no floppy & a crappy chair :pain:. Its hard to find a chair that accepts you as you grow.:pilotfly:

Posted

Another material I have used for "friction" is felt pads bunnies has a selection of the stuff.

 

An early prototype here,..

 

Admittedly I have a better solution for that application now.

 

Probably our summers got the better of the original. :D

Control is an illusion which usually shatters at the least expected moment.

Gazelle Mini-gun version is endorphins with rotors. See above.

 

Currently rolling with a Asus Z390 Prime, 9600K, 32GB RAM, SSD, 2080Ti and Windows 10Pro, Rift CV1. bu0836x and Scratch Built Pedals, Collective and Cyclic.

Posted (edited)

I don' think felt has the tensile strength required here. Yes its a common bearing material, and have used it myself a few times.

 

Leather is the way next strip-down.

Edited by ShadowVonChadwick

RyZen5 3600x, MSI GamingX RX 5700xt, AX-370-K7, 16 Gig G-Skil 3200 :thumbup:, Antec 650w (Still),Win10 on 256G 870 NVMe, 860+850 Evo for Apps, 2x1TB WD HDs for :music_whistling:, TR5 :detective:, Hog stick:joystick:, 3x TM MFD Bezels. a 32" AOC, @ 2560x1440, no floppy & a crappy chair :pain:. Its hard to find a chair that accepts you as you grow.:pilotfly:

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