Welcome to the club, Mike. I fly almost exclusively as a RIO and it's a totally different flight sim experience from anything else I've done.
I've built a few custom button boxes/enclosures, and I have the excellent CAP input panel from TekCreations on Etsy. I highly recommend it.
I have an armament panel that includes Next Launch, Phoenix Active/Sparrow PD, Launch, and tank/weapons jettison, as well as some AWG-9 functions from the left side of the DDD (MLC, Target Size, Aspect). It's something I'd like to put up for sale but haven't gotten around to it.
My armament panel up top, TekCreations CAP panel on the bottom:
I also have a center console with mode and DDD range buttons and a warthog stick + HCU selection buttons (DDD, TID, RDR, ICS), and it has a built in monitor for a TID/DDD repeater. That one needs some refinement before I could sell a version of it.
Here's the center console mounted on a folding cockpit frame (made to fit in a 22" wide closet!) with the TekCreations panel. The pit is interesting to fly in - from the numbers I have it's close to the dimensions of a real Tomcat cockpit and it's very tight:
TID and DDD in action, with the CAP panel all lit up:
Karon, that setup really is sick, and I love your site! I've got your kneeboard pages printed and inserted into a real kneeboard I strap to my leg. Very dorky but surprisingly helpful.