Aries144 Posted July 1, 2021 Posted July 1, 2021 rel4y is the best. A few messages back and forth and we got it sorted out. Thanks again rel4y! 2
59th_Wittman Posted July 9, 2021 Posted July 9, 2021 (edited) On 6/3/2021 at 7:20 PM, rel4y said: Hey Wittman, How are you doing my friend? I hope your Cougar sensors are still going strong! Your throttle magnet was propably on the longest journey of all parts I have ever sent out. Unfortunately, the ANT sensors I had made are all sold out. I will make a new batch soon, but I had to change the supplier of the ICs as delivery wasnt expected for several months. Hard to say when they will be back, probably early July. Hello Marvin! Everything is OK! Cougar sensors are working perfectly. Yes, it was a long journey... I will send an e-mail, I would like to order some parts. S! Edited July 10, 2021 by 59th_Wittman HDF 59th Virtual Airbase
aelfewulf Posted July 27, 2021 Posted July 27, 2021 Finally, it’s done! Big thank you to rel4y for the mods! This one required 2 shift registers 2
sirrah Posted July 27, 2021 Posted July 27, 2021 (edited) 7 minutes ago, aelfewulf said: Finally, it’s done! Big thank you to rel4y for the mods! This one required 2 shift registers Holy crap, that's some serious modifications you did there! Very impressive work! Can you expand a bit more on what you did? And did you make any photos from what the internals look like now? I especially like the button you added to the grip, as it could be set as idle detent switch I suppose. Edit: By the way, maybe you should create a new thread for this, not to clutter @rel4y's thread too much. Also, imo your modification deserves it's own thread. Edited July 27, 2021 by sirrah 1 System specs: i7-8700K @stock speed - GTX 1080TI @ stock speed - AsRock Extreme4 Z370 - 32GB DDR4 @3GHz- 500GB SSD - 2TB nvme - 650W PSU HP Reverb G1 v2 - Saitek Pro pedals - TM Warthog HOTAS - TM F/A-18 Grip - TM Cougar HOTAS (NN-Dan mod) & (throttle standalone mod) - VIRPIL VPC Rotor TCS Plus with ALPHA-L grip - Pointctrl & aux banks <-- must have for VR users!! - Andre's SimShaker Jetpad - Fully adjustable DIY playseat - VA+VAICOM - Realsimulator FSSB-R3 ~ That nuke might not have been the best of ideas, Sir... the enemy is furious ~ GUMMBAH
aelfewulf Posted July 27, 2021 Posted July 27, 2021 Thanks sirrah! Yes indeed I have created a new thread : New lease of life for Cougar throttle I’ll take pictures of the internals tomorrow. 2 1
59th_Wittman Posted July 27, 2021 Posted July 27, 2021 (edited) Great job! Edited July 27, 2021 by 59th_Wittman HDF 59th Virtual Airbase
E69_Frajo Posted July 31, 2021 Posted July 31, 2021 Hey, rel4y, just a sugestion. Many of us are trying to extend the live of our very beloved Logitech G940 Force Feedback joyistick (beloved because nowadays there is no other practical option in the market ;)). Any chance to get new sensors for such a joystick? I understad that magnetic sensors are out of the question because of interference with the ffb electric motors, but can you think of any other solution? Thanks for your work, mate!
John Galt Posted August 10, 2021 Posted August 10, 2021 rel4y, I too am interested in prolonging the life of my cougar and would be interested in purchasing some replacement parts, but I saw no email address, facebook page,etc, how do I contact you and where can I see your products. Thank You
MAXsenna Posted August 10, 2021 Posted August 10, 2021 rel4y, I too am interested in prolonging the life of my cougar and would be interested in purchasing some replacement parts, but I saw no email address, facebook page,etc, how do I contact you and where can I see your products. Thank YouIt's in the first post, but I have usually dropped PMs.Cheers! Sent from my MAR-LX1A using Tapatalk
The_Nephilim Posted August 16, 2021 Posted August 16, 2021 Rel4y, I sent you an email for a Cougar Mini stick if available.. Still have the X,Y axis pots working great for some time now.. Intel Ultra 265K 5.5GHZ / Gigabyte Z890 Aorus Elite / MSI 4070Ti Ventus 12GB / SoundBlaster Z SoundCard / Corsair Vengance 64GB Ram / HP Reverb G2 / Samsung 980 Pro 2TB Games / Crucial 512GB M.2 Win 11 Pro 21H2 / ButtKicker Gamer / CoolerMaster TD500 Mesh V2 PC Case
JBN Posted August 18, 2021 Posted August 18, 2021 Rea4y, Yestarday I sent an e-mail to, if available, send two (02) Hotas sensor ANT units to Brazil. Is there such a possibility and how are we going to carry out the acquisition?
rel4y Posted August 19, 2021 Author Posted August 19, 2021 (edited) Hey guys, I just returned from three weeks summer vacation and I wanted to post two quick pictures that might be of interest! The bigger disc to the left is the Warthog adapter plate. The metal screw (TM adapter) parts will arrive within the next days and for production units I will obviously clean the protective foil grime off the lasercut parts. Ill start answering emails tomorrow and also post an update of whats in stock! Edited August 19, 2021 by rel4y 3 Cougar, CH and Saitek PnP hall sensor kits + shift registers: https://forums.eagle.ru/showthread.php?t=220916 Shapeways store for DIY flight simming equipment and repair: https://www.shapeways.com/shops/rel4y-diy-joystick-flight-simming
sirrah Posted August 20, 2021 Posted August 20, 2021 7 hours ago, rel4y said: Hey guys, I just returned from three weeks summer vacation and I wanted to post two quick pictures that might be of interest! The bigger disc to the left is the Warthog adapter plate. The metal screw (TM adapter) parts will arrive within the next days and for production units I will obviously clean the protective foil grime off the lasercut parts. Ill start answering emails tomorrow and also post an update of whats in stock! Yes! Force sensor news! or... ehh.. isn't it? Could you please expand a little on what I'm seeing here? I don't suppose the sensors are inside this disc, right? I mean I don't see any cables sticking out. One thing that sort of concerns me (but you can probably take away my concern); It looks like the grip mount is made of plastic. Isn't that a potential weak spot? Won't that "easily" break when giving full force stick input (which I can image happening during close air to air combat situations) 1 System specs: i7-8700K @stock speed - GTX 1080TI @ stock speed - AsRock Extreme4 Z370 - 32GB DDR4 @3GHz- 500GB SSD - 2TB nvme - 650W PSU HP Reverb G1 v2 - Saitek Pro pedals - TM Warthog HOTAS - TM F/A-18 Grip - TM Cougar HOTAS (NN-Dan mod) & (throttle standalone mod) - VIRPIL VPC Rotor TCS Plus with ALPHA-L grip - Pointctrl & aux banks <-- must have for VR users!! - Andre's SimShaker Jetpad - Fully adjustable DIY playseat - VA+VAICOM - Realsimulator FSSB-R3 ~ That nuke might not have been the best of ideas, Sir... the enemy is furious ~ GUMMBAH
rel4y Posted August 20, 2021 Author Posted August 20, 2021 4 hours ago, sirrah said: Yes! Force sensor news! or... ehh.. isn't it? Could you please expand a little on what I'm seeing here? I don't suppose the sensors are inside this disc, right? I mean I don't see any cables sticking out. One thing that sort of concerns me (but you can probably take away my concern); It looks like the grip mount is made of plastic. Isn't that a potential weak spot? Won't that "easily" break when giving full force stick input (which I can image happening during close air to air combat situations) Yes, that's the "raw" force sensor, without all the electrical stuff. The plastic screw is just a placeholder, that's why I added the metal screw (TM adapter) part will arrive within the next days. That part is made from an aerospace grade 7000 type aluminum alloy with really high tensile strength and not the standard purpose 6000 type alloys. It's way overkill, but it's pure awesomeness! 1 Cougar, CH and Saitek PnP hall sensor kits + shift registers: https://forums.eagle.ru/showthread.php?t=220916 Shapeways store for DIY flight simming equipment and repair: https://www.shapeways.com/shops/rel4y-diy-joystick-flight-simming
sirrah Posted August 20, 2021 Posted August 20, 2021 13 minutes ago, rel4y said: Yes, that's the "raw" force sensor, without all the electrical stuff. The plastic screw is just a placeholder, that's why I added the metal screw (TM adapter) part will arrive within the next days. That part is made from an aerospace grade 7000 type aluminum alloy with really high tensile strength and not the standard purpose 6000 type alloys. It's way overkill, but it's pure awesomeness! Ah sorry, I somehow managed to misinterpret that part Just out of personal interest; I fail to see/understand how the stick input is transferred to sensors. On your photo's it looks like the TM-adapter is fixed to those metal rings and those rings are fixed to the Cougar base. So, are the actual pressure sensors inside (in-between) those metal rings somewhere? (if so, that appears to leave a lot of space for electronics/PCB's ) System specs: i7-8700K @stock speed - GTX 1080TI @ stock speed - AsRock Extreme4 Z370 - 32GB DDR4 @3GHz- 500GB SSD - 2TB nvme - 650W PSU HP Reverb G1 v2 - Saitek Pro pedals - TM Warthog HOTAS - TM F/A-18 Grip - TM Cougar HOTAS (NN-Dan mod) & (throttle standalone mod) - VIRPIL VPC Rotor TCS Plus with ALPHA-L grip - Pointctrl & aux banks <-- must have for VR users!! - Andre's SimShaker Jetpad - Fully adjustable DIY playseat - VA+VAICOM - Realsimulator FSSB-R3 ~ That nuke might not have been the best of ideas, Sir... the enemy is furious ~ GUMMBAH
rel4y Posted September 2, 2021 Author Posted September 2, 2021 (edited) Today, the TM adapter/ thread parts have finally arrived at my doorstep. The CNC job quality and fit is flawless and the aircraft grade Aluminium looks and feels amazing! I am very happy how these turned out! Here are some pictures so you can make up your own mind. I havent cleaned them yet, so there are still splashes from the cooling liquid visible. On 8/20/2021 at 1:51 PM, sirrah said: Just out of personal interest; I fail to see/understand how the stick input is transferred to sensors. On your photo's it looks like the TM-adapter is fixed to those metal rings and those rings are fixed to the Cougar base. So, are the actual pressure sensors inside (in-between) those metal rings somewhere? (if so, that appears to leave a lot of space for electronics/PCB's ) The final product will be assembled as shown in the earlier renders, it is very similar to the FCC to be able to fit F-16 spec simpits. However, the black magic electronics wont be visible on the finished product. Edited September 3, 2021 by rel4y 2 Cougar, CH and Saitek PnP hall sensor kits + shift registers: https://forums.eagle.ru/showthread.php?t=220916 Shapeways store for DIY flight simming equipment and repair: https://www.shapeways.com/shops/rel4y-diy-joystick-flight-simming
aelfewulf Posted September 3, 2021 Posted September 3, 2021 (edited) Does the “black magic electronics” allow user to customise force sensitivity? Also, it would be great if your future FCC PCB/controller can support additional axis and inputs. Users can then drill holes in the stick base to add switches, buttons and rotary knobs Edited September 3, 2021 by aelfewulf 2
Ala12Rv-Tundra Posted September 4, 2021 Posted September 4, 2021 On 9/2/2021 at 9:21 PM, rel4y said: Today, the TM adapter/ thread parts have finally arrived at my doorstep. The CNC job quality and fit is flawless and the aircraft grade Aluminium looks and feels amazing! I am very happy how these turned out! Here are some pictures so you can make up your own mind. I havent cleaned them yet, so there are still splashes from the cooling liquid visible. The final product will be assembled as shown in the earlier renders, it is very similar to the FCC to be able to fit F-16 spec simpits. However, the black magic electronics wont be visible on the finished product. Please don´t take this wrong, but do you have a timeline in mind for this? Q1 2022? Should I start saving a euro per day??? 2 i5 8400 | 32 Gb RAM | RTX 2080Ti | Virpil Mongoose T-50 base w/ Warthog & Hornet sticks | Warthog throttle | Cougar throttle USB | Orion 2 throttle base w/ Viper & Hornet grips| VKB T-Rudder Mk IV | Oculus Rift S | Buddy-Fox A-10 UFC | 2x TM MFDs & 1x WW DDI | 2x Bass shakers | SIMple SIMpit chair | WW TakeOff panel | Andre JetSeat | WW Hornet UFC | WW Viper ICP FC3 - Warthog - F-5E - Harrier - NTTR - Hornet - Tomcat - Huey - Viper - C-101 - PG - Hip - SuperCarrier - Syria - Warthog II - Hind - South Atlantic - Sinai - Strike Eagle - Phantom - Mirage F1 - Afghanistan - Irak
AstroNomad Posted September 21, 2021 Posted September 21, 2021 When buying the shift register boards, do you need to specify if some will be daisy-chained? I just saw it mentioned that the two versions are different, and I already put in an order. Thank so much for making these, either way, saved my project.
Fang333333 Posted September 26, 2021 Posted September 26, 2021 On 9/2/2021 at 12:21 PM, rel4y said: Today, the TM adapter/ thread parts have finally arrived at my doorstep. The CNC job quality and fit is flawless and the aircraft grade Aluminium looks and feels amazing! I am very happy how these turned out! Here are some pictures so you can make up your own mind. I havent cleaned them yet, so there are still splashes from the cooling liquid visible. The final product will be assembled as shown in the earlier renders, it is very similar to the FCC to be able to fit F-16 spec simpits. However, the black magic electronics wont be visible on the finished product. Hi Rel4y, I have tried emailing you, messaging you, etc, for months about your throttle sensor (And I am interested in the FSSB). I figured you were just gone but Maxsenna tells me you are still around. Please respond if you see this. I went with the Viper Gears TQS and I cannot get a single one to work. I have the later board. I would like to purchase asap if you are still here. Fang 1
crassus Posted September 27, 2021 Posted September 27, 2021 Hello, Rel4y. I'm hoping you're in receipt of my email, sent to mtwsims@tutamail.com. I'm also interested in some Thrustmaster Cougar parts, specifically replacements for both the Cougar Ministick/ Slew (RDR Cursor/ Enable) and the Cougar ANT sensor (ANT ELEV).
CybrSlydr Posted October 1, 2021 Posted October 1, 2021 I think I'm ready to buy a Cougar Ministick if you've still got them, Relay.
The_Nephilim Posted October 9, 2021 Posted October 9, 2021 hey Rel4y I reemailed you on the 2 parts I would like to purchase for my Cougar thnx GREAT STUFF!! Looking at your force mod too are they avaialable currently for the Cougar? does the aluminum piece you noted for the force mod? 1 Intel Ultra 265K 5.5GHZ / Gigabyte Z890 Aorus Elite / MSI 4070Ti Ventus 12GB / SoundBlaster Z SoundCard / Corsair Vengance 64GB Ram / HP Reverb G2 / Samsung 980 Pro 2TB Games / Crucial 512GB M.2 Win 11 Pro 21H2 / ButtKicker Gamer / CoolerMaster TD500 Mesh V2 PC Case
Habu_69 Posted October 9, 2021 Posted October 9, 2021 On 10/1/2021 at 5:17 PM, CybrSlydr said: I think I'm ready to buy a Cougar Ministick if you've still got them, Relay. I have an unused Cougar throttle ministick (without PCB) I can sell you. 15 USD + shipping. Probably about 30 USD shipping to USA. PM me if interested.
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